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Learn how to avoid failures on the production line

What care does your company dedicate to the equipment it uses? Do you know what preventive maintenance is? How is it possible to avoid production line failures?

In this article, we are going to deal with some ways to guarantee the reliability of your equipment, so that it does not compromise the productivity of your company.

What is preventive maintenance?

Preventive maintenance is the companys action to maintain a routine inspection of its production equipment. It is maintenance that prevents the production line from unpleasant surprises, that maintains the solidity of the machinery and its reliability. Therefore, it avoids corrective maintenance, carried out on equipment that presents problems.

Preventive maintenance places prevention as a central point, allowing the entrepreneur to anticipate defects and failures. Furthermore, it ensures that the production line is not threatened or interrupted.

Preventive maintenance can and should be implemented in the most diverse branches of industry. There are no restrictions. But always respecting the technical capacity of professionals assigned to maintenance.

Prevention - Safety - Durability - Reliability

Tips for implementing a good preventive maintenance routine

To support those who want to implement preventive maintenance as a routine, we bring you some tips. These guidelines will allow your company to start a process of improvement in processes.

Follow our tips and notice the difference:

1. Map production line equipment

In this initial phase, try to catalog all the machinery, by area of ​​activity, state of conservation, expected durability and time of use. Write down any information that you consider relevant and that can give an overview of the state of the equipment.

2. Quantify the costs of each machine

Put machine operation details on the tip of the pencil. Issues such as operating costs, state of repair, expected durability, cost-benefit ratio in relation to new machines, among others.

3. Make an action plan

With the data of the machines in hand, as well as the information about the state of conservation of each item, we can think of the verification plan. That is, when the equipment will be checked, how often, which parts need to be changed and in what period, among others.

4. Share with the team the importance of preventive maintenance

Talk to employees so that they engage in equipment conservation actions, which also express the brands care for its products. Having this care as a company culture, this approach will reflect on the image for the public.

5. Define those responsible

Check, for each intervention, the responsible persons who will carry out the periodic maintenance, as well as inform the purchasing sector about the spare parts that need to be purchased periodically.

6. Set tasks

Putting the functions of each professional on paper facilitates agility and reduces the likelihood of errors.

7. Prepare the documents

To make the work more efficient, it is important that the relevant documents are available, in order to guarantee the integrity of the collaborators and the correct handling of the equipment. These are documents such as machine manuals, guides, service orders, past maintenance records, among others.

8. Invest in training

It is important to keep training up to date, so that maintenance inspections are carried out correctly.

9. Keep an evaluation routine

In order for preventive maintenance to have the effects we are looking for, it is important that the team maintains an inspection routine for each piece of equipment. After all, the objective is not to wait for this machinery to deteriorate and threaten its production.

Benefits of implementing preventive maintenance

All this effort in preventive maintenance brings several advantages in production. Lets see some:

  • Better cost-effectiveness, as preventive maintenance is much cheaper than corrective maintenance, when the equipment has already presented problems.
  • Prevents failures or breakdowns. Preventing problems gives equipment a much longer service life.
  • It avoids interruption of the production line, as inspections interfere little in the internal process, while correcting failures takes time and resources.

The Profills Machines, for example, are easy to maintain equipment, and allow the entrepreneur to maintain a long productivity, competitive in the market.

All Profills Machines sold by us are new equipment, manufactured in-house and with excellent quality components, tested and approved, aiming to guarantee durability and efficiency.

We believe that the entire manufacturing process of our Machines must be guided by the strictest quality control. This care in manufacturing results in equipment of exceptional quality, extending its useful life a lot if regular preventive maintenance and correct use are maintained.

We also provide spare parts for companies, so that all equipment is up to date with maintenance.

And in your company, is preventive maintenance already a reality?
Sales
comercial@profillsdobrasil.com.br
+55 41 99785-1998
Parts
comercial@profillsdobrasil.com.br
+55 41 99785-1998
Support and Operational assistance
suporte@profillsdobrasil.com.br
Sales (providers)
compras@profillsdobrasil.com.br
+55 41 9769-5013
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